5 Things to Know Before Buying metal panel machine

08 Apr.,2024

 

Budget-conscious buyers know that cost is key. Running a business or building a home puts many expenses on your plate, so it is important to invest wisely in every purchase. This is especially true in your roofing selection. While standing seam metal roofing is known to offer tremendous long-term benefits, owners still need to feel confident that they have gotten the best product for their budget. It comes as no surprise then that one of the most frequent questions we are asked involves how to find the most cost-effective way to add standing seam panels to a project.

Every project comes with a unique set of variables, so there is not one “right” answer to this question. Consider the following topics to make the best decision for your project.

Standing Seam Panels Overview

Available in twelve distinct systems, McElroy Metal’s standing seam panels are used for a wide range of applications and projects. These systems feature interlocking seams that connect panels, giving the roof a cohesive appearance and ensuring a durable, weather-tight lifespan. Typically offered in sizes ranging from 12 inches to 24 inches wide, the wider panels represent the more cost-effective choice.

Lower Cost, From Manufacturer to Consumer

As panels increase in pan width, the cost of physical manufacturing decreases as the facility produces fewer pieces to cover the same square footage. Additionally, there are often freight advantages when purchasing wider panels, thanks to less crating and packaging involved to cover the same roofing needs.

Save Time and Money During Installation

The largest savings in cost comes in the installation process in the form of decreased labor and accessory savings. Your contractor can install one 24-inch panel much more quickly than if he installed two 12-inch panels to cover the same square footage. In addition to less labor, wider panels also require fewer clips and fasteners than a narrower panel install. Expenses like accessories add up, and while the overall installation expenses aren’t necessarily cut in half by selecting a wider panel, the savings are significant. Wider panels also offer the valuable bonus of a potentially quicker installation process!

What Is The Right Panel Width For Your Project?

While choosing a wider panel size might seem like the perfect fit for your budget, other aspects need to be evaluated. Our widest metal panels are designed to be structurally supportive and typically mechanically seamed systems. While these superior products do their job well, they might not be the right fit for every project. For example, if you are working with a 5:12 pitch and installing over a plywood deck, our 24-inch panels might be overkill in performance and cost. The best alternative for your project might be to invest in an 18-inch snap-style panel instead of the industrial-strength seamed 24-inch version. In this circumstance, the narrower choice will save you money and fulfill its purpose perfectly.

Other Considerations: Oil Canning

As metal panels increase in width, they can be prone to a unique optical effect called oil canning. While oil canning is not a structural concern, it can be an aesthetic issue for owners hoping to achieve a specific look.

There are several smart strategies for getting the best deal and ensuring your roof looks great. One strategy is determining the best panel width for your specific roof slope. The appropriate panel size for each slope can minimize the visual effects of oil canning.

For example, if a building has a slope of 3:12 or more, we advise the use of narrower panels in the 16-inch to 18-inch range to mitigate any appearance of oil canning. Our 24-inch panels are recommended for slopes below 3:12 because the lower slopes have a less visible roofline, thereby reducing the risk of oil canning concerns.

Another great solution for the issue of oil canning is the addition of a pan condition like striations. Striations are a pattern of linear grooves on a panel's flat surface, running parallel to the standing seam. In our manufacturing process, McElroy Metal can add very minor bends, or striations, every few inches running parallel to the standing seam. This technique counteracts the optical effect of oil canning and allows customers to purchase wider panels without as much risk of visual disturbances. It's also interesting to note that lighter metal colors are generally less impacted by oil canning, so selecting panels in a light color can provide both cost savings and peace of mind.

Another Option: Onsite Rollforming

While not related to product width, onsite rollforming services can be another option to reduce costs for large-scale projects.

McElroy Metal personnel use onsite equipment to produce continuous-length panels from eave to ridge.  Single-piece panels – up to 250 feet long each - improve weather tightness and greatly reduce installation labor. Additionally, installation crews save time dismantling and disposing of wooden packaging crates. Lastly, onsite production typically offers a reduction in freight costs as well.

Summary

There are many options and variables to consider when choosing the right product for your metal roofing materials. Our team is always available to discuss your project, review your options, and help you find a strategic solution. Connect with us, and let’s find the standing seam product that fits your budget and your needs.

So, you think you’re ready to purchase a portable roof panel machine, but have some questions or concerns? An excellent way to help you decide is to learn the reasons you may want to buy portable roof panel machines to see if they resonate with you and your business.

Here at New Tech Machinery, we know the metal rollforming industry. Through manufacturing and selling the world’s finest portable rollforming equipment, we’ve helped contractors worldwide make the best buying decisions based on their business needs.

In this article, expect to learn seven reasons that a roofing contractor might want to purchase a portable rollforming machine and how to determine if this option is right for you and your business. 

Reason #1: You want to start a metal roofing contracting business

One of the first things a new contracting business owner will have to decide is where or how they want to get their metal panels, either buying from a factory panel supplier or owning a portable rollformer that produces panels on-site. While some begin by purchasing from a supplier, more are now choosing to take control of their new businesses right from the start by buying their own portable roof panel machine.

Another point to mention here is that starting a metal roof contracting business requires significantly less investment than other start-up businesses. Since you don’t need much more than some tools, a few employees, and metal roof installation knowledge in the beginning stages of a new company, it’s easier to justify spending the money on a portable rollformer that can be used for many years. Plus, if you do start a business and it doesn’t go as planned, you can always sell the machine to another company to make a portion of your investment back.

Reason #2: You want control of your own production, inventory, and profits

Whether you buy to own or lease a portable rollforming machine, it allows you to operate more control of your business and projects. We often hear from contractors who miss out on jobs or are just tired of being at the mercy of others and their schedules to get the supplies they need to finish projects. 

Here are some examples of how owning a portable rollformer helps you better manage your company:

  • You don’t have to wait for panels to be shipped from the supplier.
  • You don’t have to worry about the costs and environmental impacts associated with shipping.
  • You can produce the panels you need when you need it.
    • If you receive factory-supplied panels that are damaged or the incorrect color, profile, or gauge, you may have to wait weeks for proper replacements to arrive.
    • You also have more control when ordering the material and coil you need for your portable rollformer and projects.
  • You cut out the middleman.
    • No one cares more for your customers’ projects than you do. Portable rollforming allows you to operate the most control over the panels you are installing for your customers. Instead of putting your profits in the factory suppliers’ pockets, you’ll be increasing your own bottom line.
    • For example, you can take extra care when transporting the panels from the rollformer to the roof to ensure nothing happens to the metal. This is a luxury you lose when freight companies handle shipped panels.
  • You can move at your company’s own speed.
  • You can make and offer various options and profiles for roof panels, wall siding, or even commercial projects.

Reason #3: You want to do more roofing jobs efficiently

As we mentioned, owning a portable rollformer can improve your efficiency, especially if your business is growing and taking on more projects. With a portable roof panel machine, you’re producing the panels or profiles you need, when you need them, and in the exact quantities you need. You don’t have to spend time ordering and waiting for panels to be shipped or risk potential damages during transportation if you get your panels from a factory manufacturer.

With the latest technology and design of many portable rollformers, you can also produce multiple profiles for different building applications: residential, light commercial, and commercial. You’re even able to switch to new profiles quicker. For example, in NTM’s SSQ II™ MultiPro Roof Panel Machine, a profile changeover can take as little as 45 minutes, only requiring one person to remove the tooling with a wrench and replace it with the new profile roller sets.

Not only can you do more roofing jobs efficiently, but the versatility of portable rollformers allows you to install panels right on top of the roof, transport your machine to any job site or use it inside a plant for panel manufacturing, and increase the kinds of profiles you can offer customers with one machine.

Reason #4: You can afford it, and it’s more profitable in the long run

If you can afford to purchase a portable rollformer and give yourself a little more control over your own business, why wouldn’t you? If you find yourself in a position where your business is thriving and you feel comfortable and secure in making a capital investment on a portable rollformer, it’s an opportune moment to do so.

We understand that not all contractors are in a place to pay for a machine all at one time, which is why financing options are available with most portable rollforming manufacturers.

Plus, when you purchase, finance, OR lease equipment in the United States, you’re able to write off the full amount of your equipment purchase with the Section 179 Tax Deduction:

“Section 179 of the IRS tax code allows businesses to deduct the full purchase price of qualifying equipment and/or software purchased or financed during the tax year. That means that if you buy (or lease) a piece of qualifying equipment, you can deduct the FULL PURCHASE PRICE from your gross income.”

Also, we want to mention that while owning or leasing a metal roof panel portable rollforming machine is very similar to owning a car, a rollforming machine retains much of its original value and makes your business profits for many years. This is another reason you should look into it if you can afford a machine, whether it’s paid for all at once or financed via monthly payments.

Reason #5: You need to produce longer panel lengths

Projects are unpredictable and vary quite a bit in size and roof geometry, but if you’re a contractor who frequently installs on commercial structures, you may have encountered a project that required longer than average panel lengths. 

If you buy from a factory panel supplier, one of the most defining limitations is that most standard shipping and freight containers can’t transport panels longer than approximately 53 ft (16.2 m), which can pose a problem for projects requiring long, continuous panels.

Some contractors are fine with end lapping panels; if installed correctly, it can work out well. However, lapping panels to compensate for length does open the roof up to many issues, including one of the most damaging roof problems: water leaks.

Portable rollformers allow you to run continuous lengths without paying extra to get it to the job site. So if you want to avoid paying extra for special shipping, having a portable rollformer cuts the issue of shipping long panels from the equation.

Reason #6: You want to reduce on-the-job wasted metal

When you’re measuring the roof during the bidding phase of a job, it’s easy to get a rough idea of the size and amount of metal roof panels that you’ll need to complete the install (often called a cut list). But things can change quickly on a job site, especially when it comes to sizing and cutting the panels to fit on the roofing structure.

With portable rollforming, you can change the length of the panels on the fly, which helps reduce the amount of metal that gets cut off, unused, and wasted. Many portable rollformers come with computer controllers where you can easily program the desired lengths and quantities between runs. Additionally, with a portable machine, there’s no need to overbuy coil that may or may not be used; you can buy the coil you need when you need it.  

If you have panels delivered from an in-plant manufacturer, you risk having significant material “drops” that cannot be used elsewhere. As discussed earlier, there’s also the possibility of incorrect or damaged shipments of finished panels that can’t be used and must be discarded.

Reason #7: You want to change or expand your business to start manufacturing chop & drop panels

Some contracting companies want to just focus their efforts on installing, but some may want to branch out and diversify what they can offer by rollforming panels to sell to others as a “chop and drop” operation. So instead of just rollforming your own roof panels, you could transport your portable machine to another contractor’s job site, run the panels they need, and then move on to the next job. This is just another avenue for making extra profits at little to no cost to you as the machine owner.

Additionally, some portable rollformers can make commercial panel profiles. If you are primarily handling residential roofing projects, this could be a great way to expand your business offerings simply by using the rollforming equipment you already own.

Final Thoughts

Choosing whether or not to buy a portable rollforming machine is an important decision with many factors to consider. However, if you’ve identified with any of these reasons, buying a rollformer might be an excellent choice for your contracting business.

To help determine if buying a portable roof panel machine is right for you, ask yourself these questions:

  • Will I be overextending myself or my business if I purchase a machine? Will my business qualify for financing? (For reference: Depending on the features and functionalities, metal roofing portable rollforming machines generally cost $30,000 or more.)
  • Is my business able to operate on a factory panel supplier’s schedule? Or are my projects frequently unpredictable?
  • Is my business wasting a lot of metal, frequently having to cut up panels, or having ordering issues? Am I okay with that?
  • If I purchased a machine, is there someone on my staff who can operate it? If not, am I able to hire a new employee and train them?
  • Do I want to diversify my business by offering a chop and drop panel service with my portable rollformer? Or am I looking to focus on installing?

At New Tech Machinery, we take pride in helping and educating roofing contractors become better equipped to make the best decision for their individual business needs. 

If you want to learn how portable rollforming equipment can help benefit your contracting business, or discuss the right roof panel machine configuration for your projects, contact us today!

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