I/O Types for Modules and MP Controllers

22 Feb.,2024

 

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I/O Types for Modules and MP Controllers

The wiring of the I/O terminals varies based on the type of I/O provided on the various modules. There are many modules that present differing combinations of the same I/O types. In describing the wiring of the I/O modules, the wiring descriptions that follow are based first on I/O type to avoid duplicating the I/O wiring information described for each of the module models.

All input types and the analog outputs (voltage and current) are based on a common ground reference. The signal ground terminals used for the common/return connection from field contacts, sensors and actuators are labeled RET. The RET terminals can be shared between multiple input or output circuits as required. It is recommended that a common signal/earth ground termination rail be provided in the enclosure. The signal return wires from the many field devices should be connected to the common signal ground/earth rail.

Whether using the RET terminals for signal return connections or using the common signal ground rail, one RET terminal on each I/O module should be connected to a common signal/earth ground rail in the enclosure using a 16 AWG wire (or larger). This is intended to provide a solid ground path connection to each of the modules for fault energy dissipation. This will better handle a possible fault in field wiring to the inputs, outputs or return connections of the I/O modules. The objective is to limit possible damage to the miswired module and avoid damaging many modules on the terminal base backplane bus.

Digital Inputs

Digital inputs are used to monitor the state of switch contacts or discrete transistor outputs on the field equipment. Each Digital Input provides a pull-up resistance which attempts to pull the input circuit up to a typical voltage (V S ) of 24 VDC. The field contacts are wired to the digital input as shown in a following diagram.

The field contacts will connect the DI input terminal to RET when they close. This pulls the 24 VDC level on the input down to near 0 V. The I/O module processor then interprets the 0 V as a closed contact.

The digital inputs can be used in pulse counter applications where the processor will count the number of times the input changes from 24 VDC to 0 V and the accumulated count is maintained as a pulse counter value for the application program.

Table: Digital Input Specifications

Item

Description

Input Range

Dry contact switch or open collector/drain, 24 VDC, 2.4 mA

Maximum ratings

-0.5 to +24 VDC

Digital Input Minimum Closure

Central IO modules: 120 ms

MP controllers: 150 ms

Pulse Input Minimum Pulse Width

20 ms

Pulse Input Maximum Frequency

25 Hz

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Supervised Inputs

Supervised inputs are used to monitor the state of switch contacts with a supervision current through the field wire loop to detect various wiring or tamper faults. Supervised input is a mode option on the Universal Inputs.

There are three different types of supported supervised input connections.

  • Series– Series Supervision uses a single resistor in series with the switch in the field. This type can detect tamper/trouble in the form of a short circuit across the wire pair.

  • Parallel– Parallel Supervision uses a single resistor in parallel with the switch in the field. This type can detect tamper/trouble in the form of an open circuit in the field wiring loop.

  • Series and Parallel– Series and Parallel Supervision uses two supervision resistors with one in series with the switch and the other in parallel (across the switch and resistor combination). This type can detect tamper/trouble conditions in the form of both an open and a shorted field wiring circuit.

    The wiring for Series Supervision, Parallel Supervision, and dual resistor Series and Parallel Supervision is shown in a following diagram.

Each input is handled as an analog voltage input with the field circuit biased with a pull-up resistance to 5 volts. This forms a voltage divider with the field switch and resistors. The Input configuration editor supports the user definition of the field resistor value between 1 KΩ and 10 KΩ and defines voltage thresholds dividing the various, possible states of the supervised input.

Table: Supervised Input Specifications

Item

Description

5 V Circuit

1 or 2 Resistors

For 2 resistor switch supervision, both resistors must have the same value +/-5%

Monitored switch combinations

Series, Parallel, Series and Parallel

Resistor Range

1 KΩ to 10 KΩ

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Note:

The supervision described here is not specific to the smoke control application. Smoke control equipment presented on the FSCS must be supervised using positive proof techniques (end-to-end verification).

Voltage Inputs

The Universal Inputs support the selection of Voltage Input mode. When configured as voltage inputs, each of the input channels will monitor and record the DC voltage seen on the input terminal in the range of 0 to 10 VDC. Voltage inputs are wired as shown in a following diagram.

The number of monitored, voltage inputs depends on the I/O module model as discussed in the following sections.

Table: Voltage Input Specifications

Item

Description

Input Range

0 to 10 VDC

Accuracy

+/-(7mV + 0.2% of reading)

Resolution

Central IO modules: 12 bit (2.7 mV)

MP controllers: 13.3 bit (1 mV)

Input Impedance

100 KΩ

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Current Inputs

Universal Inputs support the selection of Current Input mode. When configured for current inputs, the input channels switch the input circuit to provide a 47 Ω shunt resistance. The electronics will monitor and record the voltage drop seen across the shunt resistors. The current inputs are scaled across an input range of 0 to 20 mA. Current inputs are wired as shown in a following diagram.

When configured for current input, the inputs implement a current limit protection scheme for the shunt resistor from an overload. The input current is limited to 60 mA with a serial connected FET transistor. If this limit is reached for a period of 0.5 seconds, the protection transistor is turned off opening the current input circuit. After a 5 second delay, the transistor is turned on again to attempt a new measurement.

Table: Current Input Specifications

Item

Description

Input Range

0 to 20 mA

Accuracy

Central IO modules: +/-(0.03 mA +0.4% of reading)

MP controllers: +/-(0.01 mA +0.4% of reading)

Resolution

Central IO modules: 12 bit (5.6 uA)

MP controllers: 14.29 bit (1 uA)

Input Impedance

47 Ω

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Temperature Inputs

The Universal Inputs support the selection of Temperature Input mode. When configured for temperature input, the selected input channels are internally configured for the connection of a thermistor for measurement of temperature in the field environment. The input configuration editor supports the selection from many different thermistor types that vary in resistance value and response curves. See the specification list that follows.

For installation of thermistors, the Inputs selected in temperature input mode are connected as shown in a following diagram.

Table: Temperature Input Specifications

Item

Description

Temperature Range

-50 to +150 o C (-58 to +302 o F)

Resolution

Central IO modules: 12 bit

MP controllers: 13+ bit

Line Impedance Maximum

250 feet 22 AWG

Power-Limited Circuit

Supported Thermistors

Honeywell

20 KΩ

Type I (Continuum)

10 KΩ

Type II (I/NET)

10 KΩ

Type III (Satchwell)

10 KΩ

Type IV (FD)

10 KΩ

Type V (FD w/11K shunt)

Linearized 10 KΩ

Satchwell D?T

Linearized 10 KΩ

Johnson Controls

2.2 KΩ

Xenta

1.8 KΩ

Balco

1 KΩ

Accuracy

Central IO Module: Sensor Type - 1.8 kohm, 2.2 kohm, 10 kohm, and 20 kohm

-50 to -30 °C: +/-1.5 °C (-58 to -22 °F: +/-2.7 °F)

-30 to 0 °C : +/-0.5 °C (-22 to +32 °F: +/-0.9 °F)

0 to 50 °C : +/-0.2 °C (32 to 122 °F: +/-0.4 °F)

50 to 100 °C: +/-0.5 °C (122 to 212 °F: +/-0.9 °F)

100 to 150 °C: +/-1.5 °C (212 to 302 °F: +/-2.7 °F)

MP controller: Sensor Type - 1.8 kohm, 2.2 kohm, and 10 kohm

-50 to -30 °C: +/-0.75 °C (-58 to -22 °F: +/-1.35 °F)

-30 to +100 °C: +/-0.2 °C (-22 to +212 °F: +/-0.4 °F)

100 to 150 °C: +/-0.5 °C (212 to 302 °F: +/-0.9 °F)

MP controller: Sensor Type - 20 kohm

-50 to -30 °C: +/-1.5 °C (-58 to -22 °F: +/-2.7 °F)

-30 to 0 °C : +/-0.5 °C (-22 to +32 °F: +/-0.9 °F)

0 to 100 °C: +/-0.2 °C (32 to 212 °F: +/-0.4 °F)

100 to 150 °C: +/-0.5 °C (212 to 302 °F: +/-0.9 °F)

Central IO module: Sensor Type - Linearized 10 kohm

-50 to -30 °C: +/-3.0 °C (-58 to -22 °F: +/-5.4 °F)

-30 to 0 °C: +/-1.0 °C (-22 to +32 °F: +/-1.8 °F)

0 to 50 °C: +/-0.3 °C (32 to 122 °F: +/-0.5 °F)

50 to 100 °C: +/-0.5 °C (122 to 212 °F: +/-0.9 °F)

100 to 150 °C: +/-2.0 °C (212 to 302 °F: +/-3.6 °F)

MP controller: Sensor Type - Linearized 10 kohm

-50 to -30 °C: +/-2.0 °C (-58 to -22 °F: +/-3.6 °F)

-30 to 0 °C: +/-0,.75 °C (-22 to +32 °F: +/-1.35 °F)

0 to 100 °C: +/-0.2 °C (32 to 212 °F: +/-0.4 °F)

100 to 150 °C: +/-0.5 °C (212 to 302 °F: +/-0.9 °F)

Central IO Module: Sensor Type - 1 kohm

-50 to +150 °C: +/-1.5 °C (-58 to +302° F: +/-2.7 °F)

MP controller: Sensor Type - 1 kohm

-50 to +150 °C: +/-1.0 °C (-58 to +302° F: +/-1.8 °F)

Resistive Inputs

The Universal Inputs support the selection of Resistive Input mode. When configured as resistive inputs, the input channels will measure the resistance between the input and RET terminal in the range of 10 ohms to 60,000 ohms. For installation, the resistive inputs are wired as shown in a following diagram.

The number of resistive inputs monitored depends on the model of the I/O module as discussed in the following sections.

Table: Resistive Input Specifications

Item

Description

Input Range

10 Ω to 60 KΩ

10 ohm to 10 Kohm Accuracy

+/- (7 + 4 x 10 -3 x R) ohms

Where R = Resistance in ohms

10 Kohm to 60 Kohm Accuracy

+/-(4 x 10 -3 x R + 7 x 10 -8 x R 2 ) ohms

Where R = Resistance in ohms

Resolution

12 bit

RTD Inputs on RTD-DI-16 Module

The RTD-DI-16 module supports the selection of RTD Input mode and also supports DI (Digital Input mode) when all the RTD inputs are not required.

RTD inputs include a precision current source for driving the RTD connection on the inputs allowing precision measurement of the voltage drop across the RTD elements in the field. The current varies with RTD type selection for more accurate temperature or resistance measurements.

The RTD inputs can be configured for four types of RTDs. The following table lists the types and the stimulus current used.

RTD Type

I s Current

Pt100

1.5 mA

Pt1000

0.75 mA

Ni1000

0.75 mA

LG-Ni1000

0.75 mA

The RTD inputs can be installed in a 2-wire configuration where each of the RTD connections use a single input terminal. The IN and IN/3W each service a separate RTD. The RTD module supports 16 wired RTD inputs as shown in a following diagram.

For higher accuracy and tolerance for field wire length/resistance, the RTD inputs can be installed in a 3-wire configuration where both the IN and IN/3W input terminals along with the RET terminal are used for each RTD connection.

When using a Resistance Temperature Device other than those types listed in the previous table, the inputs can be selected for 2-wire or 3-wire resistive input. Instead of converting the input to temperature, an accurate resistance measurement is performed. That resistance can then be used within the Automation Server or AS-P application program and possibly converted to other engineering units with conversion equations and/or a look-up table.

For installation, the wiring of the 2-wire and 3-wire input schemes are shown in a following diagram.

Table: RTD Temperature Specifications

Item

Description

Current open circuit voltage

4V

Supported RTDs

Pt100, Pt1000, Ni1000, and LG-Ni1000

Pt100 Range

-50 to +150 °C (-58 to +302 °F)

Pt100 Accuracy

+/-0.5 °C (+/-0.90 °F)

Pt100 Resolution

0.03 °C (0.05°F)

Pt1000 Range

-50 to +150 °C (-58 to +302 °F)

Pt1000 Accuracy

+ /-0.3 °C (+/-0.54 °F)

Pt1000 Resolution

0.03 °C (0.05°F)

Ni1000 Range

-50 to +150 °C (-58 to +302 °F)

Ni1000 Accuracy

+ /-0.2 °C (+/-0.36 °F)

Ni1000 Resolution

0.03 °C (0.05°F)

LG-Ni1000 and JCI-Ni1000 Range

-50 to +150 °C (-58 to +302 °F)

LG-Ni1000 and JCI-Ni1000 Resolution

0.03 °C (0.05°F)

LG-Ni1000 Accuracy

+ /-0.2 °C (+/-0.36 °F)

JCI-Ni1000 Accuracy

+ /-0.1 °C (+/-0.18 °F)

RTD Temperature Wiring

Maximum Wire Resistance

20 ohms/wire (40 ohms total)

Maximum Wire Capacitance

40,000 pF

Table: RTD Resistance Specifications

Item

Description

Current source open circuit voltage

4V

Power-Limited Circuit

100 Ohm Measurement

Range

50 to 220 ohms

Including wiring resistance

Accuracy

+/- (0.12 + 4 x 10 -4 x R) ohms

Where R = Resistance in ohms

Resolution

0.01 ohm

1000 Ohm Measurement

Range

500 to 2220 ohms

Including wiring resistance

Accuracy

+/- (0.7 + 2 x 10 -2 x R) ohms

Where R = Resistance in ohms

Resolution

0.1 ohm

Table: RTD Resistance Wiring

Item

Description

Maximum Wire Capacitance

40,000 pF

Shielded wires are recommended if you are wiring in a noisy, electrical environment.

RTD Inputs on MP Controllers

The MP controllers also provide support for RTD inputs. The MP controller RTD input mode provides two-wire measurements only, with a small decrease in accuracy and wire length restrictions when compared to the RTD-DI-16 module RTD inputs described above:

  • The maximum loop wire resistance is 40 ohms total (20 ohms on each of the two connecting wires).

  • The maximum wire capacitance is 60 nF.

Table: RTD Temperature Accuracy

Item

Accuracy

RTD Type: Pt1000

-50 to +70 °C: +/-0.5 °C (-58 to +158 °F: +/-0.9 °F)

+70 to +150 °C: +/-0.7 °C (+158 to +302 °F: +/-1.3 °F)

RTD Type: Ni1000 and LG-Ni1000

-50 to +150 °C: +/-0.5 °C (-58 to +302 °F: +/-0.9 °F)

Digital Output – Relay Form-A

The Relay Form-A Outputs each deliver a SPST (single-pole single-throw) Normally-Open contact pair. The contact outputs are isolated with no internal connections. The relay ratings and internal spacing provide a line voltage output rating.

The relay form-A outputs are wired as shown in a following diagram.  

Table: Relay Output Form–A Specifications

Item

Description

Contact Rating (Standard relay outputs)

250 VAC / 30 VDC, 2 A, pilot duty

Contact Rating (High Power relay output)

250 VAC / 24 VDC, 12 A, pilot duty

Switch Type

Form A Relay

Single Pole Single Throw

Normally Open

Isolation (Contact to system ground)

3000 VAC

Minimum output pulse width

100 ms

Line Impedance Maximum

660 feet 14-18AWG

Nonpower-Limited Circuit

Digital Output – Relay Form-C (DO-FC Central IO Modules Only)

The Relay Form-C Outputs on DO-FC Central IO modules each deliver a SPDT (single-pole double-throw) set of three contacts including C (Common), NO (Normally-Open) and NC (Normally-Closed) contacts. The contact outputs are isolated with no internal connections. The relay ratings and internal spacing provide a line voltage output rating.

The relay form-C outputs are wired as shown in a following diagram.

Table: Relay Output Form–C Specifications

Item

Description

Contact Rating

250 VAC / 30 VDC, 3 A

Switch Type

Form C Relay

Single Pole Double Throw

Normally Open and Normally Closed

Isolation (Contact to system ground)

5000 VAC

Minimum output pulse width

100 ms

Line Impedance Maximum

660 feet 14-18AWG

Nonpower-Limited Circuit

Important:

The Nonpower-Limited relay output circuits should be separated in the enclosure and field from the other I/O circuits which are Power-Limited. The Nonpower-Limited energy source should incorporate circuit breaker protection to limit the maximum amperage to the level suitable for the wire type/size being used in the enclosure connections and field wiring.

Digital Output - Triac

The Triac Outputs each provide a solid state switch. The electrical switch function is used only with AC voltage and forms a Normally Open/Off (Form-A type) circuit. When the DO point is activated (energized), the Triac output switches ON to provide AC circuit conduction from the individual DO output terminal and a common (COMx) terminal.

The COM common terminal is typically shared with 2 or 3 Triac DO outputs. The common is typically connected to 24 VAC to provide a high-side switch that delivers 24 VAC to the activated DO terminal. The common can optionally be connected to ground to provide a low-side switch where the active DO terminal will conduct AC current, passing it to ground on the COM terminal. The choice depends on the installation environment and on whether the controlled load had ground or 24 VAC on the other side.

On the MP-C, an isolated common is provided and shared with each set of 2 Triacs. The Triac sets are isolated from each other, allowing one set to provide high-side switch and the next set to provide low-side switch, although that is not typical. On the MP-V, the 3 Triacs share one common, and this set of Triacs operate in either low-side switch or high-side switch mode.

The Triac outputs are wired as shown in a following diagram.

Table: Triac Output Specifications

Item

Description

Output Voltage/Current Rating

30 VAC, 0.25 A

Circuit Type

Normally Off/Open (Form A)

Minimum output pulse width

100 ms

Line Impedance Maximum

660 feet 14-18AWG

Power-Limited Circuit

Analog Output – Voltage

The Voltage Outputs each deliver a voltage of 0 to 10 VDC level driven by a digital to analog converter by the application program. The voltage output is intended to drive the high impedance input of an analog control device in the field (such as actuator or speed controller). The output terminal is labeled as VO in the output type wiring diagram and delivers a voltage with reference to the electrical common/ground provided on the RET terminals.

The voltage outputs are wired as shown in a following diagram.

Table: Voltage Output Specifications

Item

Description

Range

0 to 10 VDC

Accuracy

Central IO modules: +/-100 mV

MP controllers: +/-60 mV

Resolution

Central IO modules: +/-42 mV

MP controllers: +/-10 mV

Minimum load resistance

5 Kohm

Maximum load range

-1 mA to +2 mA

Terminals

Voltage Output (VO), Return (RET)

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Analog Output – Current

The Current Outputs each deliver a current of 0 to 20 mADC driven by a digital to analog converter by the application program. The current output is intended to drive the input of an analog control device in the field (such as actuator or speed controller). The output terminal is labeled as CO in the output type wiring diagram and delivers a current with reference to the electrical common/ground provided on the RET terminals.

The current outputs are wired as shown in a following diagram.  

Table: Current Output Specifications

Item

Description

Range

0 to 20 mA

Accuracy

+/- 0.2 mA

Resolution

Central IO modules: +/-0.1 mA

MP controllers: +/-0.021 mA

Load range

0 to 650 ohm

Terminals

Current Output (CO), Return (RET)

Line Impedance Maximum

660 feet 22 AWG

Power-Limited Circuit

Digital, Voltage, Temperature, and Current Input Types – Wiring Diagrams

 

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Note:

All four are Power-Limited circuits, Not Supervised.

Resistance, 2-Wire RTD, and 3-Wire RTD Input Types – Wiring Diagrams

 

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Note:

All four are Power-Limited circuits, Not Supervised.

Supervised Contact Input Types – Wiring Diagrams

 

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Note:

All three are Power-Limited circuits.

Voltage, Current and Voltage, Relay Form-C Output, Relay Form-A Output Types – Wiring Diagrams

 

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Note:

  • Voltage and Current Outputs are Power-Limited circuits

  • Relay Outputs (Form-A and Form-C) are Nonpower-Limited circuits

  • Not Supervised

Triac Output Type – Wiring Diagrams

 

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Note:

  • Triac Outpluts are Power-Limited circuits

  • Triac load current should be limited to 0.25 A for UL864 applications

  • Not Supervised

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